Foam Moulding have been used for many years in a wide variety of applications in a wide range of sectors. The range of profiles offers an attractive alternative to traditional materials such as wood, metal, thermoplastics and thermoset plastics.

Integral Skin PU Moulding gives you a component with a tough, flexible skin that is moulded over a softer foam core, this type of Integral Skin PU moulding is ideal for many applications including grab headrests, handles and armrests, headrests.

PU Moulding has a moulded, flexible, tear-resistant outer skin. This skin is formed during the PU moulding process and protects a microcellular foam core with a premeditated hardness.

The laminate-style structure, which gives the moulded parts their high mechanical stability and minimal weight, is created in one process from one material. The reaction mixture expands in a closed mould.

The specific temperature and pressure conditions in the mould give rise to a solid outer skin and a microporous foam core hence the name integral skin. There is a gradual change in density over the foam’s cross-section.

This single process operation allows consistent quality in a repeatable process. With the latest technology, we can offer multicolour products with ease as our injection machine carry up to four cylinders of colour. Make it a smooth and easy process reducing the production time and cost to your customers.

Commonly used for:
Armrests and occasional seating, medical components, grab handles, headrests.

Please contact Acoustafoam for enquiries on PU moulding products for all types of applications using the contact form. We look forward to speaking to you.